How To Swap To the Cobalt SS/TC FE5 Struts

For improvements to the suspension and handling components.
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How To Swap To the Cobalt SS/TC FE5 Struts

Postby dreckte » Mon Mar 08, 2010 3:45 pm

This is going to be a fairly short how-to, as the basics are almost identical to any other setup. I figured I'd do a write up for all the noobs that keep asking the same question. Before we get started, here' the physical difference between FE1 struts and FE5 struts.

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Tools Needed:
- Jack, jack stands, lug wrench
- Ratchet (18mm and 21mm hex socket, torx bit: T-25?, and a torx socket: E8)
- Box wrench (21mm)
- Vice Grips
- Slotted Screwdriver (thick for prying)

Tools Recommended:
- PB Blaster (or some kind of lube)
- Air Impact Wrench
- Spring Compressor


1. REMOVE THE STRUT ASSEMBLY
Follow this awesome video made by Linksep to remove the strut assembly from your vehicle:

Image

Now, assuming you have the means to do the actual swap yourself, then continue. Otherwise, do as Linksep recommended in the video and take them to a competent shop to remove the spring and change it over to the new strut.

Continuing on...


2. SEPARATE SPRING FROM STRUT
I recommend using a spring compressor to safely remove the spring from your strut assembly, as a point of writing this how-to. You can rent one from Autozone with a deposit, but it is ultimately free.

Compress the spring and, using an impact wrench, remove the nut on the top of the assembly. Use PB Blaster to lube and remove the rust if you need to.
    *note: it is not required to use an impact wrench but it helps tremendously. If you don't have access to an impact, then it can be done with hand tools. A box wrench (21mm) and a torx bit (T-25?) are needed.
Also note that the upper part of the strut will rotate freely of the lower part, which could present a problem removing the nut if using an impact wrench.


3. REPLACE WITH FE5 STRUT
Swap the spring, upper strut mounts, bump stops, dust covers, and plastic spring seats over to the new strut.

Image
*Not pictured: lower plastic spring seat

Your struts should have come with a new nut to use on the top of the assembly. Using the impact wrench, put it all together. Use the hand tools to torque it down. (21mm box wrench and ratchet with a torx bit, T-25?)


REINSTALL THE ASSEMBLY
Exact opposite of removal. Watch the video again if you need to.


If any of this info is wrong, please correct me. I've only done struts a couple of times and wrote this completely from memory. I'll update it if necessary.
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby dreckte » Mon Mar 08, 2010 3:49 pm

If you require a step-by-step guide, even more than the video, check this one out.

viewtopic.php?f=4&t=100
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby Hemken » Mon Mar 08, 2010 4:50 pm

Where did you get your struts?
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby rs1017 » Mon Mar 08, 2010 5:00 pm

Thanks!
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby dreckte » Mon Mar 08, 2010 5:10 pm

Hemken wrote:Where did you get your struts?


Crateenginedepot.com for $307 shipped. :bigthumpup:
http://www.crateenginedepot.com/store/C ... 3C188.aspx
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby Hemken » Mon Mar 08, 2010 5:18 pm

Did you get new strut mounts too?
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby dreckte » Mon Mar 08, 2010 5:23 pm

Nope, those were swapped over from the stock struts.
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby kaviation » Mon Mar 08, 2010 9:48 pm

I will be doing this swap soon, I haven't watched the video yet, but I'm at work now, and can't get on Youtube, how much did you cut from the Bump-stop?
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby dreckte » Mon Mar 08, 2010 10:08 pm

kaviation wrote:I will be doing this swap soon, I haven't watched the video yet, but I'm at work now, and can't get on Youtube, how much did you cut from the Bump-stop?


Cut in half. -ish
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby 06ion2coup » Sat Jul 17, 2010 6:26 pm

ill be using this in the next weeks time :D
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby aikidoshadow » Mon Jul 19, 2010 10:36 am

FOR THE LOVE OF CHRIST DO NOT CUT THE BUMPSTOPS!

serious biz goign on here.
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Re: How To Swap To the Cobalt SS/TC FE5 Struts

Postby elecblue06 » Mon Jul 19, 2010 11:31 am

aikidoshadow wrote:FOR THE LOVE OF CHRIST DO NOT CUT THE BUMPSTOPS!

serious biz goign on here.

this .. there is n o reason to cut them .. they're there for a reason
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